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Low-pressure mixing-and-filling facility to manufacture products from foam polyurethane (series TL)

Purpose

The product is designed to process all-types rigid, elastic, integral foam polyurethane systems and polyurethane glues with source components viscosity from 10 to150000 mPa /s. with obtaining of products of any shape with the weight from 0,002 to 100 and more kg

Characteristics

A: B components ratio for SF series makes from 7:1 to 1:2 and A: B – from 10:1 to 1:2.

SF series is represented with the following modifications:

  • SF4 (with moving table) and SF 8(with moving head) – for manufacture of panel-type filters, electric equipment sealing contours, lighting equipment: electric equipment cabinets, A/V equipment, lighting instruments, lamps, projectors etc.
  • SF8-06 – to obtain sealing contour from foam polyurethane of electric cabinets panels.
  • SF2– to manufacture foam polyurethane sealers of filtering elements to purify air, oil, fuel, as well as computer equipment filters, drivers’ cabins , industrial vacuum-cleaners and conditionings , ventilation filter for oil and hydraulic tanks, special an hydraulic filters, aviation fuel micron filters.
For adhesion of end metallic disks with paper and metallized filtering cloth.

For TL series А: B ratio makes from 10:1 to 1:2

Specifications:

Sort
Weight
kg
Set power,
KWt
Capacity, g/s
min
Capacity , g/s
max
TL 1-01 190 3.3 2 9
TL 1-02 200 3.5 4 40
TL 1-03 220 3.8 8 80
TL 1-04 250 5.1 18 80
TL 1-05 330 20 85 500
TL 1-06 420 23 550 1500

In base case the facility includes:

  • Two certified for pressure 0, 3 MPa capacities for the components
  • Capacity certified for pressure 0,3 MPa for the dissolving agent
  • Thermostabilization unit
  • Dosing unit
  • Mixing facility with a drive from three-phase electromotor with control of rotor revolution speed from 3000 to 9000rev/min, for SF2 series with control of rotor revolution speed from 3000 to 11000 rev/min
  • The device for automatic motion of the mixing facility in horizontal plane from filling area into cleaning up area and back
  • Two-axis table for molds motion
  • Control panel
  • Mold motion two-axis table specialized software.