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Automated equipment complex for manufacturing articles from foam polyurethanes

Purpose

The complex is designed to process all types of rigid, flexible, integral polyurethane systems and polyurethane adhesives with viscosity of the starting components from 10 to 150,000 mPa * s and receiving products of any shape:
  • heat- production of rigid polyurethane foams - semi-cylinders, segments, bends, tees, prefabricated structures for pipes isolation valves, for gas and oil pipelines heat insulation, hot and cold water mains, chemical and petrochemical plants engineering nets
  • pre-insulated with polyurethane foam plastic and steel pipes in polyethylene and metal hydro protecting cover
  • sandwich-type three-layer structures , wall panels , slabs for thermal insulation of buildings, roofs
  • molds to manufacture constructional forms
  • tanks, storages reservoirs in refrigeration, cryogenics and other industrial facilities
  • parts from flexible polyurethane foam for anti-noise screens in cabs, etc.
  • parts and items of all brands and types from rigid, flexible and integral polyurethane foams
The complex includes:

• dosing and mixing system
• press
• forms

Features

The ratio of components A: B – from 7:1 to 1:7

The complex in basic configuration includes:

• Containers for components ( 250 l, 2p )
• Thermostabilization unit
• Dosing unit
• Hydraulic drive station
• Mixing device
• Remote control
Installations model line Capacity, g/s
ТН-30 30-250 (70-520)
ТН-90 100-750 (200-1500)
ТН-180 200-1500 (400-3000)
ТН-270 300-2250 (600-4500)

Presses features:

Type of locking mechanism  Size, mm  Weight, kg Installed generating capacity , KW
fly press 800х2000х2034 700 1.1
fly press 800х1600х2034 600 1.1
fly press 800х2000х2034 750 3.0

Features of forms for hemicylinders:

Forms typical
sizes, mm
Size, mm Amount of items in a form
p.
 
Insulation*
thickness, mm
 
32 820х1049х314 5 30
45 890х1049х320 5 30
57 850х1050х336 4 40
76 900х1050х346 4 40
89 770х1050х352 3 40
108 870х1066х390 3 50
133 900х1066х400 3 50
159 690х1066х420 3 50
219 850х1082х460 3 50
273 900х1082х490 2 60
325 1100х1082х560 2 60
426 700х1082х600 1 60
530 800х1082х650 1 60
630 900х1082х700 1 60
720 1030х1091х770 1 80
820 1150х1091х950 1 80
920 1250х1091х1000 1 80
1020 1350х1091х1050 1 80

* - Insulation thickness will be agreed on with Buyer

Application

Automotive industry, furniture industry, utilities, aviation industry, thermal insulation products manufacture (Equivalent Cannon, OMS (Italy). Meets world’s analogues

NTP status:

made to order

Terms of delivery:

1. advanced payment 50%
50% after acceptance testing done on the basis of BSU RI A.N.Sevchenko APP

2. Contractor establishes a guarantee period for equipment within 12 months from the date of delivery. Warranty does not cover parts and accessories whose performance loss occurred due to violation of the technical requirements for use of these products

3. Training to work on mixing and dosing facility is carried out during acceptance tests on the basis of BSU RI Sevchenko APP

4..Documents:

• manual
• passport

5. Production time of equipment makes 3-4 months from the time of depositing of advanced payment on Contractor’s account

Categories

Automotive industry
Manufacturing, materials and transportation
Crude oil and natural gas
Dry-heating equipment