Multifunctional robotic system for packing, sealing and bonding
The complex is to be used for application of sealants, various adhesives, gaskets and sealing contours made of silicone and foam polyurethane in a predetermined path.
The complex is based on the principle of metered feeding of two liquid components A and B into a dynamic mixing head and subsequent automatic distribution of the mixture in a predetermined path.
The complex consists of two main units: the dosing-mixing equipment and the mechanism of the mixing head coordinate positioning in a predetermined path.
TECHNICAL CHARACTERISTICS OF THE COMPLEX
|Dispenser type||low pressure|
| Number of dispensed components
| Blending weight ratio А:B
|Mixture consumption (performance), g/sec
|Viscosity of the recycled components, mPa*sec, not more than||70,000|
|Components recirculation system||automatic|
| Operating volume of the containers, l, not less than
| Air pressure, MPa
|Range of maintained temperatures of the components in the containers, °С||from +18 to +35|
|Mixing unit device type||dynamic mixing|
|Rotor drive||servo drive with a servomotor control unit|
|Rotor speed, rev/min||from 500 to 5,000|
|System of mixing chamber washing||automatic|
|Type of the mechanism of coordinate positioning of the mixing device||three coordinates spanning system|
|Working area of the table, mm||1,250 х 2,500|
| Coordinate movement, mm
| Linear axes drive:
|Idle run travel speed by coordinates X, Y, mm/min||0 – 20,000|
|Coordinates X, Y operating speed range, mm/min||6,000 – 12,000|
|Z coordinate travel speed, mm/min||0 – 3,000|
|Positioning accuracy, mm/600 mm||0.2|
|Movement repeatability, mm||± 0.2|
|Reading format of the control program||G-CODE|
|Installed capacity of the complex, kW, not more than||8.5|
|Overall dimensions, mm||4,000х3,800х1,800|
|Weight, kg, not more than||1,650|
The novelty of the development consists in the ability to use the complex for consecutive application of sealing contours of various compositions without changeover of the equipment, which increases the productivity and allows to apply both polyurethane and silicone seals during one technological cycle.
The complex is equipped with a modern control system:
- industrial PC with a 12" color touch display for programming and visualization;
- high-performance motion controller; motion programming with the help of commands and pre-arranged templates; programming of components ratio and performance without mechanical adjustment; performance programming for obtaining of the desired contour geometry.
The robotics complex provides the required positioning accuracy, has a simple and intuitive user interface and ensures high production.
- Patent № 8699 of the Republic of Belarus, МПК В 08B 3/08. Equipment for cleaning of the mixing head
- Patent № 10305 of the Republic of Belarus, МПК В 29C 67/20. Equipment for priming, mixing and dosing
- Patent № 9922 of the Republic of Belarus, МПК В 29B 7/12, B 29B 7/40. Mixing equipment
Enterprises of electronic and engineering industries
- Delivery of equipment.
- Transfer of technology for production of a specific type of product.