Facility for the production of pellets from biomass
Technological line for the production of fuel pellets from plant material
SE RUE "Unihimprom BSU" has extensive experience in obtaining solid biofuels in the form of fuel pellets (pellets) from the local, annually renewable, environmentally friendly, vegetable raw materials.
The researchers have developed the technology of effective use of rape straw and cereals straw and other crop residues for the production of pellets. See for the specifications here.
Together with a number of machine-building enterprises of the Republic of Belarus a granulation line is made and is in effect.
The relevance of issues to be resolved is stipulated by a significant rise in prices and price instability in world market for fossil energy sources , the country's desire to secure a maximum energy- independence .
Industrial infrastructure for the production of composite solid biofuels can be created in the empty premises of agricultural complexes or free production areas of various enterprises .
KEY FEATURES OF VEGETABLE RAW MATERIAL TECHNOLOGICAL GRANULATING LINE
Capacity, up to 1,200 kg / h.
Rated output power - 143 kW.
Power consumption - 110 kW.
Raw materials - straw rolls.
The number of staff - three people per shift
REQUIREMENTS FOR FLOOR AREAS
Raw materials warehouse
Not-heated premise should be environment-protected ( rain , wind) .
Area - at least 500 m².
Height - at least han 6 m
Warehouse location - very close to the production area.
Production room
A premise with a roof and walls,
concreted floors , with a height of screed at least 150 mm .
Area - 250 m2.
Building dimensions, approximately:
Length - not less than 24 m;
Width - not less than 12 m;
Height - not less than 6 meters
Parameters of the microclimate inside the building :
air temperature - 0-35 0C ;
humidity - 40-90 % ;
air velocity - 0.2-0.4 m / s .
Electric power - not less than 200 kW.
The presence of mains of water .
Paved playground and driveways.
Finished-products storage area
The room must be protected from moisture
Area - at least 100 m².
Location - very close to the production area.
LIST OF BASIC EQUIPMENT FOR GRANULATING SECTIONS
Section of feedstock feeding and grinding
Dosing and granulating section
Section of transporting , cooling and packaging of pellets
Total: Power - 181,4 KW
Terms of delivery
• Installation supervision and commissioning of granulation lines make 5% of the total value of the underlying hardware.
• Delivery of basic equipment makes 60 working days after receiving the advance payment .
• Approximate installation work is 30 days.
• Commissioning and operator training is 15 days after the prior granulation line start.
• Place of supply of basic equipment - the buyer's warehouse .
• Cost of delivery of basic equipment is to be paid separately and are not included in the total price of the granulating line.
Warranty period of granulation line basic equipment use - 12 months from the date of commissioning, but not more than 18 months from the date of shipment. By-customer’s request after-sales service can be carried out.
SE RUE "Unihimprom BSU" has extensive experience in obtaining solid biofuels in the form of fuel pellets (pellets) from the local, annually renewable, environmentally friendly, vegetable raw materials.
The researchers have developed the technology of effective use of rape straw and cereals straw and other crop residues for the production of pellets. See for the specifications here.
Together with a number of machine-building enterprises of the Republic of Belarus a granulation line is made and is in effect.
The relevance of issues to be resolved is stipulated by a significant rise in prices and price instability in world market for fossil energy sources , the country's desire to secure a maximum energy- independence .
Industrial infrastructure for the production of composite solid biofuels can be created in the empty premises of agricultural complexes or free production areas of various enterprises .
KEY FEATURES OF VEGETABLE RAW MATERIAL TECHNOLOGICAL GRANULATING LINE
Capacity, up to 1,200 kg / h.
Rated output power - 143 kW.
Power consumption - 110 kW.
Raw materials - straw rolls.
The number of staff - three people per shift
REQUIREMENTS FOR FLOOR AREAS
Raw materials warehouse
Not-heated premise should be environment-protected ( rain , wind) .
Area - at least 500 m².
Height - at least han 6 m
Warehouse location - very close to the production area.
Production room
A premise with a roof and walls,
concreted floors , with a height of screed at least 150 mm .
Area - 250 m2.
Building dimensions, approximately:
Length - not less than 24 m;
Width - not less than 12 m;
Height - not less than 6 meters
Parameters of the microclimate inside the building :
air temperature - 0-35 0C ;
humidity - 40-90 % ;
air velocity - 0.2-0.4 m / s .
Electric power - not less than 200 kW.
The presence of mains of water .
Paved playground and driveways.
Finished-products storage area
The room must be protected from moisture
Area - at least 100 m².
Location - very close to the production area.
LIST OF BASIC EQUIPMENT FOR GRANULATING SECTIONS
Section of feedstock feeding and grinding
| Name | Pwer, KW | Number of pieces |
| Holding bin -conveyor of straw rolls: performance - not less than 1.2 t / h; field width for the rolls - 1600 mm; Belt speed - not less than 0.05 m / sec. |
2,2 | 1 |
| Straw rolls miller: performance - not less than 1.5 t / h; capacity of the drum - 1 roll; roll diameter - 1450 ... 1800 100 100; Length of milled fraction - up to 16 mm |
45-rotors; 3-drums |
1 |
| Capacity to collect foreign matter: volume - 0.5 m³; separator - a metal baffle plate; magnetic steel trap of impurities |
- | 1 |
Dosing and granulating section
| Dust fan: performance - not less than 1.2 t / h |
37 | 1 |
| Storage hopper – mixer of milled raw with a dosing facility: volume - 3.17 m³; diameter - 2012 mm; height - 1000 mm |
1,1-dozing facility;mixer | 1 |
| Screw conveyor: performance - not less than 2 t / h; screw diameter - 250 mm; length - no more than 4.2 m |
1,1 | 1 |
| Pellet press: performance - up to 1.2 t / h; matrix type - flat; matrix hole diameter - 6-20 mm; Pressing head - three roller; dimensions: - Length - 2000 mm; - Width - 1000 mm; - Height - 1505 |
75 | 1 |
Section of transporting , cooling and packaging of pellets
| Pellets cooler: cooling chamber volume - 1.4 m3; granules sifter - interchangeable shakers; dimensions: - Width - 1750 mm; - Thickness - 1130 mm; - Height - 4690 mm |
1,5 | 1 |
| 5,5 | 1 | |
| 7,0 | 2 | |
| 2,5 | 1 |
Total: Power - 181,4 KW
Terms of delivery
• Installation supervision and commissioning of granulation lines make 5% of the total value of the underlying hardware.
• Delivery of basic equipment makes 60 working days after receiving the advance payment .
• Approximate installation work is 30 days.
• Commissioning and operator training is 15 days after the prior granulation line start.
• Place of supply of basic equipment - the buyer's warehouse .
• Cost of delivery of basic equipment is to be paid separately and are not included in the total price of the granulating line.
Warranty period of granulation line basic equipment use - 12 months from the date of commissioning, but not more than 18 months from the date of shipment. By-customer’s request after-sales service can be carried out.
